The Connector Pre-assembly Machine DZW-YZ-1 is a high-precision engineering solution designed specifically for the demanding needs of the hydraulic hose and fitting industry. This professional-grade equipment streamlines the pre-installation process, ensuring that connectors are perfectly seated before final crimping, which significantly reduces material waste and prevents assembly errors in high-pressure environments.
Engineered for versatility and durability, the DZW-YZ-1 supports a wide range of chuck sizes and hose diameters, making it an indispensable asset for workshops specializing in metallurgical, mining, and electromechanical industrial equipment. By integrating powerful insertion forces with precise clamping control, this machine guarantees consistent quality and operational safety for every hose assembly produced.
Detailed Parameters
| Chuck Range (mm) | 6-98 mm | Chuck Range (inch) | 0.24-3.85 inch |
|---|---|---|---|
| Pre-installed Range | 3 inches | Max Hose Outer Dia. | 98 mm |
| Piston Stroke | 150 mm | Max Insertion Force | 9.8 KN |
| Max Clamping Force | 8.0 KN | Max Air Pressure | 8 Bar |
| Machine Dimensions | 9305301270 mm | Net Weight | 94 kg |
Key Advantages
Industrial Durability
Built with high-strength alloys to withstand rigorous daily use in heavy-duty industrial manufacturing environments.
Rapid Assembly
Optimized piston stroke and insertion force drastically reduce the cycle time per connector assembly.
High Precision
Provides exact alignment and clamping to ensure zero-leakage performance in hydraulic systems.
Wide Compatibility
Supports a vast array of die sets ranging from 8mm to 78mm to accommodate various hose specifications.
Easy Calibration
Simplified pressure adjustment and chuck settings allow for quick transitions between different product lines.
Pneumatic Efficiency
Operates efficiently at 8 Bar, providing maximum output with optimized air consumption.
Product Gallery
Management Platforms
Die Set Management
Efficiently organize and switch between 12+ different die sizes for various fitting diameters.
Pressure Control
Precise pneumatic regulation to ensure the 8.0 KN clamping force is maintained consistently.
Quality Assurance
Standardized pre-assembly ensures every hose meets strict industrial safety requirements.
Maintenance Alerts
Simple design allows for easy monitoring of piston and chuck wear and tear.
Workflow Integration
Perfectly complements hose cutting and crimping machines in a full assembly line.
Operator Safety
Ergonomic height and layout minimize operator fatigue during high-volume production.
Investment Return Comparison
| Metric | Manual Assembly | DZW-YZ-1 Machine |
|---|---|---|
| Assembly Speed | Slow / Variable | Fast / Consistent |
| Error Rate | Higher (Human Error) | Ultra-Low (Mechanical) |
| Labor Cost | High Man-Hours | Low Operational Cost |
| Output Quality | Inconsistent | Industrial Standard |
| Material Waste | Significant Scrap | Minimal Waste |
Frequently Asked Questions
It is used to push the connector/fitting into the hydraulic hose before the final crimping process, ensuring a secure and deep seat to prevent blow-outs under high pressure.
Yes, it features a wide chuck range from 6mm to 98mm and includes a versatile die set to accommodate various fitting diameters.
The machine is designed to operate at a maximum air pressure of 8 Bar to achieve the necessary insertion and clamping forces.
By ensuring the connector is perfectly positioned and inserted to the correct depth, it eliminates gaps and misalignment that could lead to leaks or failures.
Absolutely. Its robust design, high insertion force (9.8 KN), and rapid cycle capabilities make it ideal for large-scale manufacturing plants.
The package dimensions are 1120mm x 720mm x 1020mm, with a gross weight of 129kg.
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