The DZW-P16HP is a professional-grade manual hydraulic hose crimping machine designed for high-precision assembly of hydraulic hose connections. Specifically engineered for 1-inch 2SN double-wire braided hoses, this distinctive machine combines heavy-duty forged construction with micrometer-level accuracy, ensuring every crimp meets rigorous industrial safety and performance standards.
Built for durability and consistency, the DZW-P16HP leverages an advanced forged crimping head and high-hardness molds to minimize wear and deformation. Whether used in specialized equipment manufacturing or maintenance workshops, this machine provides a reliable, portable, and high-pressure solution for creating leak-proof, high-strength hydraulic terminations.
Detailed Parameters
| Max Crimping Dia (Standard) | 45 mm / 1.77 inch | Max Crimping Dia (Master) | 55mm / 1.9 inch |
|---|---|---|---|
| Max Crimping Force | 95 KN / 95 tonnage | Hydraulic Hose Size | 1 inch |
| Industrial Hose Size | 1.77 inch | Die Set Series | P16 Series |
| Max Opening (Total Travel) | 20mm | Max Opening (No Dies) | 66mm |
| Power Source | Hand Pump (Manual) | Machine Weight | 28kg / 62lbs |
Key Advantages
Forged Head Strength
Equipped with a forged crimping head featuring 120% higher hardness and 50% greater compressive strength than conventional heads.
Extended Service Life
High-resistance materials reduce deformation and wear during high-pressure cycles, ensuring long-term operational stability.
Micrometer Precision
Rotary micrometer with graduated adjustment allows for precise distance settings, minimizing dimensional errors.
Premium Mold Quality
Molds reach 60-65 HRC hardness via a new manufacturing process, offering significantly superior wear resistance.
Uniform Crimping Lines
High-precision molds prevent deformation during the process, resulting in consistent appearance and precise dimensions.
Versatile Compatibility
Optimized for 1-inch 2SN double-wire braided hoses, meeting the majority of common hydraulic connection requirements.
Product Gallery
Management Platforms
Inventory Control
Easily manage P16 series die sets and hose components for rapid production cycles.
Precision Calibration
Utilize the rotary micrometer for standardized calibration across all manual operations.
Quality Assurance
Ensure 100% crimp consistency with high-HRC molds and forged head stability.
Maintenance Alerts
Track mold usage hours to schedule timely replacements and maintain crimping precision.
Rapid Tool Change
Streamlined die replacement process for switching between different hose diameters efficiently.
Operational Training
Simple manual hand-pump interface reduces the learning curve for new technicians.
Investment Return Comparison
| Metric | Standard Crimpers | DZW-P16HP Forged |
|---|---|---|
| Head Durability | Standard Cast Steel | Forged (120% Harder) |
| Adjustment Method | Approximate Scale | Precision Micrometer |
| Mold Wear Rate | High/Frequent Replace | Low (60-65 HRC) |
| Crimp Consistency | Variable | High Precision/Uniform |
| Maintenance Cost | Moderate | Low (Long-life components) |
Frequently Asked Questions
2SN refers to the industrial standard for double-wire braided hydraulic hoses. The DZW-P16HP is specifically optimized to handle the crimping requirements of these hoses up to 1 inch in size.
The forged head provides 50% greater compressive strength and 120% higher hardness, which prevents the head from deforming under high pressure, ensuring a perfectly centered and consistent crimp every time.
Yes, the machine features a rotary micrometer with graduated adjustment, allowing you to set the exact crimping distance required for various hose and fitting specifications.
A hardness of 60-65 HRC significantly increases wear resistance. This means the molds maintain their shape and precision longer, even during continuous high-volume production, reducing downtime for tool replacement.
Absolutely. With a compact design and a manual hand pump for power, it is ideal for field service, mining sites, and remote industrial locations where electrical power is unavailable.
While the machine comes with standard dies, the crimping range can be expanded by utilizing special dies tailored to your specific hose and fitting dimensions.
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