The DZW-FP140 Hydraulic Hose Crimping Machine is a high-performance industrial solution engineered for precision and durability in the manufacture of hydraulic hose assemblies. Featuring a robust design and advanced touch-screen control, this machine is specifically developed to handle high-intensity crimping tasks with unmatched accuracy and stability, ensuring every joint meets rigorous industrial safety standards.
By integrating premium components from global leaders such as Siemens and Schneider, the DZW-FP140 optimizes operational efficiency while minimizing downtime. Its superior crimping force and high-precision measurement systems make it the ideal choice for enterprises seeking to scale their production of heavy-duty hydraulic hoses without compromising on quality or aesthetic finish.
Detailed Parameters
| Max Crimping Dia (Standard) | 124 mm / 4.88 inch | Max Crimping Force | 3200 KN / 320 Tonnage |
|---|---|---|---|
| Max Crimping Dia (Master Dies) | 150 mm / 5.9 inch | Closing Speed (Master Dies) | 2.7 mm/s |
| Industrial Hose Size | Up to 4.88 inch | Motor Power | 7.5 KW |
| Max Opening (Total Travel) | 82 mm | Oil Tank Volume | 135 L |
| Machine Net Weight | 875 kg / 1929 lbs | Master Die Dimensions | 140 mm / 97 mm |
Key Advantages
Ultra-Durable Molds
Crafted with 60-65 HRC hardness, our wear-resistant molds ensure consistent crimp lines and zero deformation under high pressure.
Rapid Operation
Customized fast-acting silent oil pumps increase crimping efficiency significantly while maintaining a low noise environment.
High Precision Control
Equipped with a Turkish electronic ruler for high-accuracy dimensional feedback, minimizing errors in every operation.
Siemens Touch Screen
Intuitive symbolic interface reduces the learning curve for operators and ensures lag-free performance during extended use.
Schneider Electronics
Integration of Schneider electronic control accessories guarantees long-term system stability and reliable electrical performance.
Siemens Motor Power
Built to Siemens assembly standards, ensuring secure component connections and a prolonged operational lifespan.
Product Gallery
Management Platforms
Die Set Management
Easy switching between P140 and P32 series die sets to cover a vast range of hose diameters.
Precision Calibration
Digital feedback systems allow for real-time adjustment of crimping dimensions for perfect fits.
System Diagnostics
The Siemens control system provides instant status updates and alerts to prevent operational errors.
Safety Monitoring
Integrated Schneider electronic guards ensure operator safety during high-pressure crimping cycles.
Inventory Control
Standardized die sets simplify the inventory and maintenance of tooling for various hose types.
Energy Optimization
Efficient motor and pump synchronization reduces energy waste during idle periods.
Investment Return Comparison
| Performance Metric | Standard Machines | DZW-FP140 Solution |
|---|---|---|
| Production Speed | Moderate / Manual | High-Speed Automated |
| Dimensional Accuracy | ±0.5mm Variation | High-Precision Digital Control |
| Component Lifespan | Standard Wear | Extended (Siemens/Schneider) |
| Operator Training | Complex/Long Term | Intuitive Touch Screen |
| Maintenance Cost | Frequent Replacement | Low Wear-Resistant Molds |
Frequently Asked Questions
The standard maximum crimping diameter is 124mm (4.88 inches), which can be increased up to 150mm (5.9 inches) when using master dies.
The Siemens touch screen features an intuitive symbolic interface that reduces operator learning time and minimizes input errors, ensuring a seamless workflow.
Yes, the molds are crafted with a hardness of 60-65 HRC, making them highly wear-resistant and capable of maintaining precision during frequent high-pressure operations.
Absolutely. With the P140 and P32 series die sets, the machine supports a wide range of diameters. Special die sets are also available upon request.
It uses a customized high-pressure, fast-acting, and silent oil pump that provides the necessary force for various specifications while improving efficiency and reducing noise.
The machine utilizes a high-precision Turkish electronic ruler that monitors and provides real-time feedback on dimensions, ensuring every joint meets strict accuracy standards.
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