The WILLEX POWER DZW-51QG-4-1 Hydraulic Hose Cutting and Skiving Machine is a professional-grade industrial solution engineered for precision hose preparation. By seamlessly integrating high-efficiency cutting and rubber coating removal (skiving) functions into a single workstation, this machine streamlines the pre-assembly process, ensuring that hydraulic hoses are perfectly prepared for subsequent connection and crimping operations.
Designed with a focus on operator safety and environmental sustainability, the DZW-51QG-4-1 features an ECO-friendly design including a dedicated smoke exhaust port to maintain a clean workspace. Its robust construction, combined with high-speed steel (HSS) blades and a flexible mobile base, makes it an indispensable asset for any hydraulic hose assembly shop seeking to increase throughput while maintaining rigorous quality standards.
Detailed Parameters
| Max Hose Size | Up to 2 inches | Blade External Dia. | 350 mm |
|---|---|---|---|
| Blade Internal Dia. | 28 mm | Max Hose OD | 100 mm |
| Saw Web Material | HSS (High-speed steel) | Velocity | 50/60Hz 2850 rpm |
| Motor Power | 3 KW / 4 HP | Phase Options | 1-phase / 3-phase |
| Machine Dimensions | 7805601100 mm | Machine Weight | 113 kg (249 lbs) |
Key Advantages
Enhanced Safety
Equipped with high-visibility yellow warning signs and an optional skiving protective cover to prevent accidental contact with moving parts.
2-in-1 Efficiency
Combines cutting and skiving in one unit, significantly reducing the time spent moving workpieces between different machines.
Industrial Durability
Utilizes High-Speed Steel (HSS) blades for long-lasting sharpness and precision when cutting 1-wire, 2-wire, or 4-wire hoses.
Eco-Friendly Design
Features a pre-installed smoke exhaust port to connect external filtration, keeping the operator's air clean and fresh.
Flexible Mobility
Bottom-mounted heavy-duty wheels allow the machine to be repositioned easily across the workshop to meet diverse project needs.
Versatile Power
Available in both 1-phase and 3-phase motor configurations to suit various industrial power supply environments.
Product Gallery
Management Platforms
Inventory Control
Efficiently track the consumption of HSS blades and spare parts to prevent production downtime.
Maintenance Scheduling
Implement regular lubrication and blade sharpening cycles to extend the equipment's lifespan.
Safety Monitoring
Ensure all operators are trained on the yellow warning markers and use protective covers during skiving.
Quality Assurance
Standardize the cutting and skiving depth to ensure perfect fitment for hose crimping.
Workspace Optimization
Leverage the mobile design to create a lean "U-shaped" production flow in your assembly shop.
Environmental Compliance
Utilize the exhaust port with external scrubbers to meet local industrial air quality regulations.
Investment Return Comparison
| Performance Metric | Manual/Separate Tools | DZW-51QG-4-1 System |
|---|---|---|
| Processing Time | High (Two separate steps) | Low (Integrated process) |
| Labor Cost | Higher (More handling) | Reduced (One operator) |
| Cutting Precision | Variable (Manual) | Consistent (Motorized) |
| Air Quality | Poor (Open dust/smoke) | Controlled (Exhaust port) |
| ROI Period | Slow (Higher OpEx) | Fast (High Efficiency) |
Frequently Asked Questions
Cutting is the process of slicing the hose to the desired length. Skiving is the removal of the outer rubber cover to expose the wire reinforcement, allowing the hose fitting to sit properly for a secure crimp.
Yes, the DZW-51QG-4-1 is specifically designed to handle 1-wire, 2-wire, and 4-wire hydraulic hoses up to 2 inches in size.
The machine comes with a pre-installed exhaust port. You can connect this port to your shop's central vacuum or an external smoke extraction device to remove odors and rubber particles during operation.
This depends on your facility's electrical infrastructure. 1-phase is common for smaller shops, while 3-phase is standard for heavy industrial environments and generally offers better motor efficiency.
Absolutely. We use HSS (High-Speed Steel) for the saw web, which is engineered to maintain hardness and cutting edges even under high-friction industrial conditions.
The machine is equipped with heavy-duty wheels at the bottom, allowing a single operator to push and reposition the equipment to different work locations with ease.
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