Product Overview
The Connector Pre-assembly Machine DZW-YZ-1 is a high-precision industrial solution engineered specifically for the seamless integration of connectors and hydraulic hoses. Designed to eliminate the inconsistencies of manual assembly, this machine provides a stabilized environment for pre-installing connectors, ensuring that every joint meets rigorous industrial standards for alignment and security before the final crimping process.
Equipped with a versatile chuck range and powerful insertion capabilities, the DZW-YZ-1 optimizes production efficiency for manufacturers of hydraulic pipe fittings. By automating the pre-assembly phase, it significantly reduces labor costs and minimizes the risk of assembly errors, making it an essential asset for workshops seeking to scale their throughput while maintaining uncompromising quality control.
Detailed Parameters
| Chuck Range (mm) | 6-98 | Chuck Range (inch) | 0.24-3.85 |
|---|---|---|---|
| Pre-installed Range | 3 inches | Max Hose Outer Dia. | 98 mm |
| Piston Stroke | 150 mm | Max Insertion Force | 9.8 KN |
| Max Clamping Force | 8.0 KN | Max Air Pressure | 8 Bar |
| Net Weight | 94 kg | Machine Dimensions | 9305301270 mm |
Key Advantages
High Precision
Ensures perfect alignment of connectors, reducing leakage risks and improving overall joint integrity.
Efficient Workflow
Rapid pre-assembly cycles significantly shorten the total lead time from raw hose to finished product.
Wide Compatibility
Supports a broad range of hose diameters from 6mm to 98mm, accommodating various industry specs.
Powerful Force
Delivers up to 9.8 KN of insertion force to handle heavy-duty industrial connectors with ease.
Stable Operation
Robust pneumatic system ensures consistent clamping and insertion pressure across all cycles.
Compact Design
Optimized footprint allows for easy integration into existing assembly lines without wasting space.
Product Gallery
Management Platforms
Die Set Management
Easily switch between YZ/8 to YZ/78 dies to match specific connector sizes instantly.
Pressure Control
Precision air pressure regulation up to 8 Bar for delicate or heavy-duty insertions.
Quality Monitoring
Consistent insertion depth control reduces the variance in final product dimensions.
Maintenance Alerts
Simplified pneumatic components allow for rapid inspection and lubrication schedules.
Inventory Sync
Streamline the flow from the hose rack to the pre-assembly machine for maximum lean output.
Stroke Adjustment
150mm piston stroke providing flexibility for various connector lengths and types.
Investment Return Comparison
| Metric | Manual Assembly | DZW-YZ-1 Automated |
|---|---|---|
| Assembly Speed | Slow/Inconsistent | Fast/Standardized |
| Error Rate | Higher (Human Error) | Ultra-Low (Precision) |
| Labor Cost | High per Unit | Low per Unit |
| Output Stability | Variable | Consistent 24/7 |
| ROI Period | N/A | Short-term via Efficiency |
Frequently Asked Questions
It is designed to press connectors into hydraulic hoses accurately and firmly before they are crimped, ensuring the fitting is perfectly seated to prevent leaks.
Yes, with a chuck range of 6-98mm and a variety of available die sets (YZ series), it can handle a wide spectrum of hose diameters.
The machine operates with a maximum air pressure of 8 Bar, which is standard for most industrial pneumatic systems.
By ensuring the connector is pre-inserted to the correct depth, it prevents the connector from shifting during crimping, resulting in a more secure and professional finish.
The machine delivers a maximum insertion force of 9.8 KN, allowing it to handle tight-tolerance industrial fittings.
Absolutely. Its compact dimensions (930x530x1270mm) and ease of operation make it ideal for both small workshops and large-scale manufacturing plants.
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